FIREPROOF
composites for the automotive industry

Our products are the result of intensive research and development projects combined together with many years of experience in the market.

Explore our solutions

Design Adding power to your projects

We have cooperated with leading companies in the motorsport industry, competing in Formula 1, WEC, WRC, DTM and Customer Motorsport. This is the best proof that we are able to cope with the greatest and fast changing challenges.

How do we work?

To create our composite concepts/projects, simulations, tool/pattern design and technical drawings, we use the latest version of CATIA software by Dassault Systèmes. Using our CAD software, we minimize the risk of errors and gain more freedom to innovative our design.

Business and R&D - a successful combination

We work closely with leading R&D centers. The results of their research and tests are a guide for us, thanks to which we find answers to the needs of our customers.

Analysis and calculations

With access to high-performance equipment, our chassis calculation specialists know what to do to maximize the performance of your composites and keep their weight to a minimum. At Hexja, we simulate multi-body models, both in a static and dynamic version. We pay special attention to ensuring that our modeling is an accurate reflection of real-life conditions.

Light but strong

Our clients do not have to choose between the precision of execution and the quick implementation of projects. When designing composites for the automotive industry, we take care of every detail, and our production technology allows us to operate efficiently and create products of constant, repeatable quality. We strive to ensure that our products have as little weight as possible, while maintaining their properties.

Flame retardant carbon composite: an innovation that increases safety

Functionalized flame retardant carbon composite, combines innovation with what is already proven. Similar to our existing products, our flame retardant material is distinguished by the highest mechanical parameters, which have been supplemented with new properties. The composite material is completely non-flammable, non-smoking and allows the flame to be extinguished. It has been awarded with the highest flammability class UL 94 V-0.

The material that customers from the automotive industry have been waiting for

The new material is a response to the needs of the automotive market. Our clients care about providing drivers with the highest safety during changing temperatures and in the event of a fire.

Intensive research and development projects and our many years of experience in the market of advanced composite materials have allowed us to create a product that will meet the expectations of the most demanding customers.

See how our material behaves when in contact with fire.

How was the non-flammable carbon composite created?

flame resistance

We used nanotechnology to create a new material. This allowed us to functionalize the surfaces exposed to contact with the flame. When a fire breaks out, the oxygen supply is immediately cut off and the flame goes out. At the same time, we managed to maintain the structural properties of the composite material. This means that even in the event of a fire, the mechanical parameters of the composite part do not change, and the composite itself is not destroyed. When creating our new technology, we also took care of the environment - our material is non-toxic and harmless to the environment.

In order to minimize the influence of the material used on the structural properties of the carbon composite part, we only modified it locally. The non-flammable properties of a material are strongest where it is most exposed to fire, i.e. on the surface.

New possibilities for carbon composites

Where can our solution be used? We have created the material for those areas of the economy where the use of composite carbon materials was previously impossible due to their sensitivity to fire. Thanks to our technology, we can reach customers from the automotive industry, but also to new companies that are looking for durable, safe, functional solutions for their products.

We make your conceptsa reality

Our proven and modern production equipment enables the creation of the most demanding products for customers, not interested in a compromise.

Our laminators have journeyman level experience in the production of components for top companies, in the world of motorsport. Before leaving the factory, all parts are thoroughly tested to make sure they meet specifications as well as expected performance and durability standards.

Our key technical partners

2x3m SCHOLZ Autoclave

2x3m Autoclave

IKS Infrastructure and Cooling Systems

Infrastructure and Cooling Systems

ZUND Digital Cutting Plotter

NC Cutter

Ultrasonic Homogenizer (Sonicator)

Ultrasonic homogenizer (sonicator)

Production Always in TOP Gear

We will design, test and implement - thanks to the fact that we are responsible for all stages of creating our composites, we can shorten the way of introducing products to the market. We are where speed counts: we deliver ready-made composite parts and instructions for laying-up composite materials, we provide machining services as well as comprehensive design and manufacture of carbon fiber molds for the automotive industry.

Our team members have over 15 years of experience in the composite industry and over 10 years of experience in the design and manufacture of premium components for top motorsport categories; Formula 1, WEC, WRC, DTM and Customer Motorsport.

Essential body panels:

  • wings,
  • side pods,
  • engine covers,
  • diffusers,
  • splitters.

Complex structural components

  • monocoques,
  • chassis,
  • pillars,
  • nose boxes.

Hexja launches with an edge in location, talent and equipment.

Why Hexja? This is where the designs are created that make your products the best on the market. Our greatest value is a team of specialists who know how to turn innovative ideas into solutions you need. Access to modern equipment and an attractive location make us able to offer our clients competitive prices and attractive terms of cooperation.

We respond to market requirements

We specialize in creating projects for clients from the automotive and motorsport industries. These are companies that do not accept compromises - here what counts is impeccable cooperation, flexible approach to changes and a combination of the highest quality with good prices. Our job is not only to provide them with the products they need. We are always one step further - we create innovative solutions that our clients have not yet had time to think about.

Our team is waiting for your challenge

We are a company that has been on the market since 2010. Thanks to the commitment, determination, talents and experience of our team, we have built a brand that is widely recognized in the automotive industry.

We do not limit ourselves to the solutions we already know. We are constantly working on the development of our products during research in laboratories and tests. A committed team of specialists that are full of energy - this is the best motivation for us to create and innovate.

Always in the right place

We build our competitive advantage also thanks to our location. We design and manufacture in Poland, thanks to which we can offer attractive conditions to customers all over the world. It is no coincidence that our company’s new global HQ for high-performance composite manufacturing is in Oświęcim. It is a city that is well connected with the rest of the country, and offers an excellent and still developing infrastructure.

Two international airports, Krakow and Pyrzowice/Katowice, are only 40 minutes away from our headquarters by car - thanks to this, we have easy access to raw materials and our customers from EU countries can receive their orders the next day.

Contact

Have a challenge that you can't handle?

Let us find a solution for you! Contact us and see that at Hexja we do not know what limitations are!

HEXJA Composites Sp. z o.o. Sp. K.

Gospodarcza 24, 32-600 Oświęcim, PL
REGON: 364421892, NIP: 5492444299, KRS: 0000616771

EU Funds